All blog posts
Aug 29, 2024

Shipping is a critical aspect of any business, and understanding how weight and dimensions impact shipping costs with major carriers like FedEx, UPS, and USPS is crucial. Accurate measurements can save you from unexpected surcharges, help optimize your shipping strategy, and ultimately save your business significant money, which at the end of the day, is the goal of every smart business owner.

The Importance of Accurate Shipping Weight and Dimensions

When generating a shipping label, accuracy in weight and dimensions isn't just a recommendation, it's a necessity. Incorrect measurements can lead to additional fees, shipment delays, or even the carrier refusing your package. Here's why getting it right is crucial:

-Cost Efficiency: Accurate measurements help you avoid unexpected surcharges and ensure you're not overpaying for shipping. Using a reliable package weight scale lets you keep your costs in check and avoid unnecessary expenses.

-Carrier Selection: Different carriers have different pricing models based on weight and size, so you can choose the most cost-effective option for each shipment, whether you are considering UPS shipping dimensions, USPS shipping dimensions, or FedEx shipping by weight. The smartest way to compare prices is through our easy to use tool, where you can get all the information you need in one place.

-Surcharge Avoidance: This one can really mess up your day. Carriers impose shipping surcharges for packages that exceed specified weight or dimension limits. Accurate measurements prevent these surprises, allowing you to calculate shipping weight correctly and avoid extra charges. Don’t let this last point catch you unprepared.

-Understanding shipping weight: Shipping weight typically includes the actual weight of the package as well as its dimensional weight, which accounts for the size of the package. Carriers often charge based on the greater of these two weights to ensure that they are compensated fairly for the space a package occupies in their delivery vehicles, even if it is lightweight.

Tips for Accurate Measurements

1. Use a Reliable Scale: Invest in a high-quality package weight scale to ensure precise readings. This will not only help you avoid shipping surcharges but also give you a better understanding of your shipping costs. A quick search through Amazon will cover this point. 2. Measure Twice: Carpenters like to say: “measure twice, cut once”, and believe us, this applies here too. Double-check your package dimensions to avoid errors. A small mistake in measuring the box shipping dimensions can lead to significant differences in shipping costs. 3. Account for Packaging: Remember to include the weight and size of the box itself in your calculations. Packaging material, such as cushioning or protective wraps, should also be considered when calculating shipping weight.

Shipping weight isn't more complex than placing a package on a scale. Carriers often use dimensional weight, a calculation based on the package's volume, to determine shipping costs. This means that lightweight but large packages might cost more to ship than smaller, heavier ones. Understanding this concept is critical to mastering your shipping strategy and streamlining the process in the future.

So in a nutshell, the Actual Weight is the physical weight of the package, which you would measure using a package weight scale, while the Dimensional Weight stands for a theoretical weight calculated by multiplying the package's length, width, and height, then dividing by a standard divisor set by the carrier. This dimensional weight calculation is crucial for understanding how carriers like UPS and FedEx determine costs.

Understanding Box Shipping Dimensions

Dimensions are as crucial as weight when it comes to shipping. The size of your package can affect not just the cost but also the speed and method of delivery. This is particularly crucial for businesses shipping bulky or oddly shaped items. Suppose your company is constantly moving boxes that are the same size but vary in weight. In that case, keeping a size chart at hand might be a good idea to monitor this variability.

Why Shipping Dimensions Matter?

-Cost Impact: Larger dimensions can significantly increase shipping costs, even if the package is light. Understanding box shipping dimensions is essential for managing these costs effectively.

-Carrier Guidelines: Each carrier has specific rules about package dimensions. Exceeding these can lead to additional fees or restrictions on shipping methods. Familiarizing yourself with these guidelines can help you avoid surcharges and make better shipping decisions.

Dimensional Weight Calculations by Carrier

When it comes to shipping, understanding how the big three carriers (UPS, FedEx, and USPS) calculate shipping weight can help you avoid surprises and keep costs under control. Let’s break down how each carrier handles it:

1. UPS (United Parcel Service):

UPS calculates shipping costs based on either the actual weight or the dimensional weight of your package, whichever is greater. Dimensional weight is a way of accounting for the size of the package, not just how much it weighs. They use this formula (inches):

Dimensional Weight (lbs) = (Length × Width × Height)/166

This means that if your package is large but light, UPS might charge you as if it’s heavier because it takes up more space in their trucks. For international shipments, they use a different divisor, 139, but the concept is the same.

2. FedEx:

FedEx is on the same page as UPS with how they calculate shipping weight. They’ll charge you based on the higher of the actual weight or the dimensional weight. Their formula is slightly different:

Dimensional Weight (lbs) =(Length × Width × Height)/139

This formula applies to both domestic and international shipments. So, like UPS, FedEx makes sure that they’re fairly charging for the space your package takes up, even if it doesn’t weigh much.

3. USPS (United States Postal Service):

USPS has a slightly different approach, depending on the service you choose. For most packages sent with Priority Mail and Priority Mail Express, they use dimensional weight only if the package is over 1 cubic foot and being shipped to Zones 5-9. Here’s the formula:

Dimensional Weight (lbs) = (Length × Width × Height)/ 166

If your package is smaller than 1 cubic foot or you’re shipping to Zones 1-4, USPS will just consider the actual weight. This method is a bit simpler but still ensures that larger packages in higher zones are charged fairly.

How Carriers Calculate Dimensional Weight

Carriers like UPS, FedEx, and USPS calculate dimensional weight to account for the space a package occupies in their shipping vehicles, rather than just its actual weight. Dimensional weight ensures that large, lightweight packages are charged fairly for the volume they take up. Here's how it's done:

Step 1: Measure the Package:

Measure the length, width, and height of the package in inches. Make sure to measure at the longest points, including any bulges or irregularities.

Step 2: Calculate the Cubic Size:

Multiply the length, width, and height of the package to get the cubic size in inches. For example, if a package measures 20 inches in length, 15 inches in width, and 10 inches in height, the cubic size is: 20×15×10=3,000 cubic inches

Step 3: Apply the Dimensional Weight Formula:

Each carrier uses a specific divisor to calculate dimensional weight from the cubic size:

UPS: Uses a divisor of 166 for domestic shipments and 139 for international shipments. FedEx: Uses a divisor of 139 for both domestic and international shipments. USPS: Uses a divisor of 166 for packages over 1 cubic foot shipped to certain zones.

Divide the cubic size by the carrier's divisor to get the dimensional weight.

Using the example above with UPS’s domestic divisor:

Dimensional Weight (lbs)= 3,000 cubic inches / 166 = 18.07 lbs Round up the result to the nearest whole number, so the dimensional weight would be 19 lbs

Step 4: Compare to Actual Weight:

Once you have the dimensional weight, compare it to the package’s actual weight. The carrier will charge based on whichever is greater.

Books in box

Why Dimensional Weight Matters?

Dimensional weight is important because it ensures that the cost of shipping reflects both the size and the weight of the package. Large, lightweight packages might take up more space in a truck or plane, and dimensional weight helps carriers charge appropriately for that space.

Common Mistakes and How to Avoid Dimensional Weight Charges

-Ignoring Dimensional Weight: Always calculate actual and dimensional weights to determine which will result in the higher cost. This is vital when considering shipping charges by weight.

-Incorrect Box Size: Using a box that's too large can inflate the dimensional weight. Opt for carrier-provided packaging when possible. Checking the FedEx box size for shipping on their website can give you an idea of the standard box sizes available and help you avoid unnecessary costs. A little extra time searching for the perfect box will be required, but you’ll be glad you took that extra time. It is also a good idea to remember that you can use the carrier-provided package options and get the supplies from each carrier so they can avoid a future surcharge for dimensional weight.

-Not Including Packaging Weight: Ensure that the packaging is accounted for in the total weight. Forgetting this can lead to miscalculations when using a shipping weight calculator. Remember that boxes and cushioning add up to the total weight of the package.

-FedEx Shipping Charges: Dimensional weight is applied to all packages, with oversized items incurring additional fees. Understanding FedEx's pricing structure and how dimensional weight impacts your shipping cost by weight is critical.

-UPS Shipping Charges have similar rules to FedEx, with specific surcharges for oversized items. Understanding these charges can help you avoid unexpected fees.

-USPS Shipping Charges: Dimensional weight applies to larger packages; the postal service also has flat-rate options that can be more economical for heavy items. Knowing USPS shipping rates per pound and their impact on your business can be a game-changer.

Measuring Tips:

-Use a Tape Measure: Measure the length, width, and height of the package in inches. These measurements will directly influence the shipping charges.

-Round-Up: Carriers typically round dimensions to the nearest whole number, so it's better to round up your measurements. This ensures that your dimensional weight calculation is accurate.

-Consider Flat Rate Options: For heavy items, flat-rate shipping can be a cost-effective solution. USPS shipping rates for boxes often offer flat-rate options that can save you money.

Overview of Carrier Guidelines

Each primary carrier has its own set of guidelines for weight and dimensions. Understanding these can help you make informed decisions when selecting a carrier and managing your business's shipping rates, so we made this little quick aid to help you choose better:

USPS

TypeDimensionsMax Weight
Envelope12.5 x 9.570 lbs
Small Box8.69 x 5.44 x 1.7570 lbs
Medium Box11.25 x 8.75 x 6 (top loading)70 lbs
14 x 12 x 3.5 (side loading)70 lbs
Large Box12.25 x 12.25 x 670 lbs

UPS

TypeDimensionsMax Weight
Extra Small Box4 x 4 x 4 to 8 x 6 x 270 lbs
Small box6 x 6 x 6 to 12 x 9 x 270 lbs
Medium box8 x 8 x 8 to 13 x 11 x 270 lbs
Large box10 x 10 x 10 to 15 x 11 x 670 lbs

FedEx

TypeDimensionsMax Weight
Small box9.5 x 12.59 kg (approx. 20 lbs)
Medium box11.5 x 2.375 x 13.259 kg (approx. 20 lbs)
Large box12.25 x 12.25 x 613 kg (approx. 28 lbs)

FAQ

How to calculate shipping weight?

To calculate shipping weight accurately, use a package weight scale and account for all packaging materials. This ensures that your shipping charges are based on accurate information.

Does shipping weight include the box?

Yes, always include the box's weight in your total shipping weight. This is essential for calculating accurate shipping charges by weight.

Does shipping go by weight or size?

Both. Carriers use either the actual or the dimensional weight, whichever is greater. To avoid overcharges, be sure to have an accurate scale when calculating shipping charges by weight.

What happens if shipping weight is wrong?

You may face surcharges, delays, or even package refusal. Shipping charges by weight aren't simple but require careful attention to detail.

What is dimensional weight?

Dimensional weight is a pricing technique used by carriers. It is calculated based on the size of the package rather than the actual weight. Calculating dimensional weight is crucial when shipping multiple packages that are the same size but not the same weight.

Understanding shipping weight and dimensions is critical for efficient and cost-effective shipping. Following the guidelines and tips, you can avoid common pitfalls and optimize your shipping strategy. Explore our multi-carrier shipping app to streamline your shipping process, reduce costs, and stay ahead in today's competitive market.

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